Turnaround and Maintenance Services
Industrial Turnaround and Maintenance (TAM) is a periodic service in which plants are shut down for required time for inspections, repairs, replacements and other important services. A turnaround and plant maintenance service is a scheduled stoppage of some parts or a plant's day-to-day operations as a whole. It requires the plant's operations to be stopped for cleaning, maintenance, equipment replacement, upgrade resources, or to maintain regulatory specifications of different machines.
Purpose of Turnaround and Maintenance Services
The turnaround maintenance services are basically carried out with the single objective of restoring plant efficiency, reliability and production processes and the result is visible in a short period of time. It is an essential activity in the process industry. The turnaround service plays a significant role in maintaining consistent productive capacity of a plant. It is an important service project of an industry or plant that requires sound planning, 100% execution, required control, error free evaluation or assessment, and finally practical implications.
For example, in the petroleum refining industry, turnaround service means a scheduled large-scale maintenance activity during which an entire process unit of the plant is taken off stream for an extended period for comprehensive revamp and renewal. This turnaround maintenance operation involves a lot of planning, preparations and requires many precautions, especially when restarting the unit. There are various objectives or purposes of turnaround maintenance services like:
- To make a unit or a plant as a whole safe to operate till the next outage.
- To improve efficiency of plants by suitable repair or modification.
- To reduce the cost of routine maintenance.
- To carry out regulatory inspection at a fixed interval.
- To increase reliability of working equipment during operation.
- To re-establish the plant's productive capacity.
- To compete in the market by introducing modern equipment and technology for reducing production cost.